Each one costs UK operators hours, ratings, insurance excess or worse. Each one disappears when the coshh assessment becomes digital.
A blank COSHH form for every chemical in the building is why they never all get done.
Cost:Half the substances in the store have no current assessment - and the one the EHO asks about is always one of them.
Fixed:Photograph the product label. AI identifies the substance and manufacturer and drafts the assessment - hazards, classifications, controls, PPE, first aid, storage and disposal - for you to review and refine in minutes, not hours.
The Safety Data Sheet is sixteen sections of dense chemistry nobody on site can decode.
Cost:The assessment ends up generic, copied from another product, or simply wrong about what the substance actually does.
Fixed:AI reads the label, extracts the GHS/CLP classifications, hazard type and routes of exposure, and finds the substance's Safety Data Sheet - so the assessment reflects the real chemical, not a guess.
Staff handle hazardous substances having never read the assessment.
Cost:When something goes wrong, "we had a COSHH assessment" is no defence if the people using the chemical had never seen it.
Fixed:Link the COSHH assessment to a Document Acknowledgement check. The staff and groups who handle it confirm read-and-understood, recorded with a timestamp - the briefing is evidenced, not assumed.
Review dates pass and nobody notices until an inspection or an exposure.
Cost:An out-of-date COSHH assessment after an incident shows the risk was known and the review was missed - worse than having none.
Fixed:Every assessment carries a review date and frequency. Review-reminder emails go out automatically, and overdue assessments surface on the dashboard and in the AI Health & Safety Manager's daily brief.
You can't prove what the assessment said at the time someone was exposed.
Cost:Months later the version in force on the day is gone, overwritten by the one updated after the event - and the audit trail is a guess.
Fixed:Every edit is snapshotted as a version, with side-by-side compare and one-click restore, plus a record of who viewed the assessment and when. Exactly what was in force, on the day it mattered.
Nobody actually knows which hazardous substances are in the building, where, or which staff are exposed.
Cost:There's no inventory, no map of the chemical store, and no clear picture of who works with what - until an inspector asks.
Fixed:Assessments are scoped to storage and process zones and assigned to the staff groups exposed, with dashboard analytics by classification, hazard type, route of exposure, zone and group. The chemical inventory is a screen, not a clipboard.
Identifying a substance and writing it up properly takes a competent person hours, per chemical.
Cost:COSHH is the compliance task that's always behind, because doing it properly doesn't scale with the size of the chemical store.
Fixed:Snap, AI drafts, you refine. The competent person's expertise is spent reviewing and tailoring an accurate draft, not transcribing a Safety Data Sheet by hand.
The control measures, PPE and first aid live in a binder by the office, not where the chemical is used.
Cost:The information that prevents an injury is in the one place the person mixing the chemical isn't.
Fixed:A branded, fully-detailed PDF for inspectors and the wall, plus the same controls turned into a staff-acknowledged document through Checklists - so the assessment reaches the point of use.